9 Best Stick Welders For Your Projects with Reviews

From the smallest items that you use everyday like ovens, grills, household appliances, etc. to huge things like locomotives, ships, airplanes, etc., everything that is made of metal has one or more joints.  It is these joints that make any item functional and usable. Without the proper use of joints, metals would just be useless sheets lying about. The better the joint is the more durable will the product be. And the best way to join two different pieces of metal is to weld them together. Welding is the process that helps connect two or more metal parts during the manufacturing of metal-made products.

Though welding has been in use for centuries now, the process has evolved over the period of time, making it comparatively more effective in joining metals of different types and sizes to obtain the desired shape. Not only metals, welding also helps join other materials such as thermoplastics to help fabricate different products that find diverse utilities in the present times. It basically involves the use of pressure and heat to join the metal parts.

However, the process of welding isn’t as simple as a common man may consider it to be. You just don’t take something like a blow torch and use the heat it generates to melt the metal at the edges so that they are joined together. Welding is a skill that needs to be mastered so that the joints formed are strong, durable, and smooth enough. Not only that, depending on the materials that have to be joined, the welding process will also differ. How much heat you use, what kind of fuel you use to produce the heat, how long you weld, the type of welder that you etc. will all depend on the type of result that you obtain from the welding. That is the very reason why you need to know exactly what you want accomplish before you proceed any further.

Different Types of Welding

Whether you want to use welding to successfully do different DIY tasks or to complete professional projects at your workshop or jobsite, it is very important that you understand that welding can be classified into different types depending on the materials that are being used, the desired results, and much more. Each of these welding processes differ quite a lot from the other and mustn’t be used instead of the other unless you are very sure that you would be able to achieve what you want with a different process as well. Let’s take a look at the different welding processes that you can use to accomplish your end:

Gas Metal Arc Welding or GMAW:  Also referred to as MIG welding or Metal Inert Gas welding, this is amongst the most commonly used welding processes. The name MIG comes from the fact that the gases initially used for the process were inert or Nobel gases. That has, however, changed with time and today, a variety of gases are used in this procedure. That is why, GMAW is technically the correct term for this process. However, the term MIG welding has still stuck on and is used worldwide. In this process, an electrode is used to heat up and melt the materials that need to be joined. The gas used forms a cover over the heated area so that there are no chances of a contamination in the welding. The heat is generated when a DC current is passed through the wire/electrode at a constant voltage, thus necessitating the need of a constant voltage source and a DC power supply to successfully run the process. This is, however, one of the most effective and easiest welding processes with excellent productivity. As such, it is commonly employed in the industries and big scale professional workshops as well.

Shielded Metal Arc Welding or SMAW:  Also known as stick welding, this process involves the use of a flux-coated metal stick or rod that creates an arc with the help of electric current between the metal edges to be joined. You can use either direct current or alternating current for the welding purpose. The flux coating prevents the entry of air into the weld as long as the stick is burning and thus, stops contamination. Stick welding is very cheap as compared to other types of welding and can easily join a variety of metals, including comparatively thicker metals or materials. As such, stick welding is more commonly used for industrial needs, repair work, etc. However, the process is a bit more difficult than MIG welding or GMAW and may need some time to learn if you are a newbie.

Submerged Arc Welding: Submerged Arc Welding, abbreviated as SAW, differs from SMAW in the fact that the welding electrode is submerged in the protective flux instead of being just shielded by the flux as in case of the SMAW process. Since the electrode is submerged, no fumes, sparks, spatters or UV radiations are emitted during the process, thus making it a comparatively safer process. This is generally an automatic process, but one can use semi-automatic SAW guns are also available in the market. It is a versatile process and best for situations when the weld positions are flat or horizontal.

Gas Tungsten Arc Welding or GTAW: Better known as Tungsten Inert Gas welding or TIG welding for short, this process is much similar to that of stick welding as it requires a constant supply of power. However, the way the joining or filler metal gets deposited between the two pieces of metal to be joined is different from that stick welding. The TIG gun or welder comes with a tungsten electrode that produces the weld. Also, the tungsten electrode isn’t consumable as in the case of stick welding. The produced by the tungsten electrode melts the metal at the joining edges, thus helping join the two metal parts. TIG welding is, however, a comparatively complex and expensive process.

Flux-Core Arc Welding or FCAW:  This process much similar to MIG welding and is often considered as a cheap alternative to MIG welding. In this process, the wire or electrode is filled with flux, unlike that of MIG welding. That is why, the welding process usually doesn’t need a shielding gases. However, FCAW welders may come with two types of welder electrodes –dual shielding and self-shielding. In case of dual shielding electrodes, an extra shield of gases is needed so that the weld doesn’t have any impurities and the process of welding can be carried out for a long period of time. This is suitable if thick sheets of metals have to be continuously welded. But in case of self-shielding electrodes, no extra protection layer is needed and one can continue welding even in windy areas, unlike in case of MIG welding. However, this process has its own limitations and may not produce aesthetically impressive welds.

Though these are the most commonly used welding techniques, various other methods exist as well and are suitable for a variety of exotic welding purposes. These include:

  • Plasma
  • Friction
  • Lasers
  • Forge
  • Brazing
  • Plastic
  • Soldering
  • Ultra Sonic
  • Explosive
  • Thermite
  • Electron Beam
  • Oxy Acetylene

Why Should you opt for Stick Welding?

Many of the welding processes mentioned above are quite popular both for small and large scale projects. That being said, stick welding is greatly popular amongst professionals as well as DIYers. This is mainly because this welding technique has a variety of advantages over other commonly used welding methods. To begin with, the welding gun or welder used for stick welding comes at a very low cost as compared to MIG and TIG welders which is surely a plus point for anyone willing to weld metals or thermoplastics. Moreover, stick welders can be easily carried around because they are lightweight. This is mainly because of their compact size and the absence of the associated gas cylindrical.

Also, since the welding stick comes coated with the necessary flux to keep out contamination, you do not have to spend extra money on the flux that is necessary for MIG as well as TIG welding, the two other commonly used welding techniques. Moreover, being coated with the flux ensures that the welding process can be carried out anywhere you want. Your location and the surrounding weather have hardly any impact on the welding process. A stick welder can also be used on a variety of materials of varying thickness which makes it ideal for professionals who need to weld different materials for different projects.

Who should Buy a Stick Welder?

If you are amongst the infrastructure and manufacturing welders, or hope and pipe welders or famers, then stick welder is the thing that you must be looking for. Apart from the fact that its portable in nature and you can work in literally any condition you want, the main benefit of having this type of welder is that you just need to change your electrodes according to your requirement and you can weld any material you want. In case you do not need a perfect welding finish, you can easily use this type of welding for automobile art work and weld decorative metals as well.

How Does a Stick Welder Work?

Welding with a stick welder is undoubtedly an easy job, even if you are just learning the skill. As already mentioned, the ‘stick’ or electrode that is used with a stick welder comes pre-coated with a flux. Once you have the metal pieces that you want to weld together ready, you need to lightly touch the edge of the metal lightly with the electrode and then pull it back. This will help create an arc and help melt the metal as well as the electrode.  The melted electrode then forms a part of the weld pool. And the gases that arise out of the melting of the flux coating form a gas coating. This acts as a shield on the metal edges to be joined and prevents all types of impurities from affecting the quality of the welded joint. Once the joints have been welded, the gases gradually cool down to form a slag on the welded joint. This needs to be chopped off once the cooling process is complete to obtain the finished product. Though the process of stick welding is simple and can be easily mastered, it is important that you focus on how to strike an arc which often differs based on the composition of the metals being joined and the electrode that would be used.

Types of Stick Welders

For anyone willing to buy the Best Stick Welder, it is essential that you know that stick welders are of two types and making the right choice is important if you want achieve success with your projects whether they be DIY or professional. Let’s take a look at the two different types of stick welders that you can get in the market:

Transformers: If you are looking for a stick welder that will cost you less and also last a lifetime, then this type of welders are the best for you. They are heavily built and are highly durable, making them a great choice for professionals who want to accomplish a great number of projects without having to worry about repairs or replacement. However, being bulky, they are not ideal if you have to move them quite often.

Inverters: If you are looking for something that works as great as the transformers, but can be moved quite effortlessly, then inverter stick welders are what you need. They weigh quite less than transformers (around 9Kg or 20 lbs) and are perfectly portable, making them a great choice for freelancers, hobbyists, and even full time professionals who have to work at different locations very often. They offer precise and smooth results and are also easy to use. However, they cost much more than transformers. But given the fact that they are energy savers, they are worth the investment.

Things to Consider While Buying a Stick Welder

Before you start looking for the Best Stick Welder, it is essential that you understand what you need to look for in a stick welder while making the purchase. This will go a long way in determine how successful your projects are and the level of satisfaction that the stick welder can offer. Listed below are a few important factors that you must consider before you start looking for the best product for your welding needs:

Power requirement: One of the very first things that you need to consider which trying to select an ideal stick welder for your needs is the power that you will need for your projects. This will depend a lot on the type of metals that you are planning to weld and their thickness. The size of the stick that you plan on using for your projects will also determine the kind of power that you need out of your stick welder.You need to understand the output and input powers that you will need for your projects. The output power of a stick welder determines how fast the welding is carried out. The higher the output power or amperage, the lesser time will the process take. However, stick welders with lower amperage cost less than those with a high amperage which may entice many. That being said, you must understand that the effort and time that you will waste while repeating the same process again and again isn’t worth the money that you will save by buying a low amperage welder, especially if you want to use the welder quite often. An input power of 110 -120 V would be ideal for you if you are a DIYer or would need the welder occasionally. For high performance, you must go for 220 – 240 V input power.

Current type: The power source that you have or are going to use must also be considered while making a choice. If you have only AC power available to you, buying a welder that runs of DC power would be totally useless. The same applies if you buy an AC welder when you have only DC available. You may opt to buy stick welders that can run on both AC and DC power. This, however, isn’t necessary unless you often have to switch between the two power sources.What would be better is that you determine what kind of power you actually need for your projects and what kind of power source is available to you. For DIYers, AC power sources are easily available and unless you have special requirements, an AC stick welder would be the ideal choice. However, you must remember that AC welders aren’t that powerful and may not produce as smooth arcs as the DC welders, but since they are efficient and cheap, they are considered as the best Stick Welder for Beginners and hobbyists. However, if you are looking for professional grade welds and that too, for different kinds of projects, then a DC welder is what you. If budget is not a constraint for you, you can go for a AC/DC stick welder as well which will be useful for all types of needs.

Portability: Another factor that you must consider while trying to decide on the Best Stick Welder for you is the portability. If you think that you will have to shift the welder from one location to another quite often, you must go for an inverter welder only. This is because inverter welders weigh only a meager 20 lbs as compared to the 100 lbs of transformer stick welders. However, if you would rarely need to shift your stick welder, going for a transformer welder is ideal as it can save you a lot of money.

Duty cycle: The time duration for which you can continuously work your stick welder without having to allow it a cooldown time is known as its duty cycle. The longer the duty cycle of a tick welder, the longer will you be able to work non-stop. However, welders with longer duty cycles also cost more. So, if you need to work for quite a considerable amount of time without having to wait for the cooldown, you have to choose a product that offers a good duty cycle, even though it may cost more. This is what professional welders would usually need. However, if you are planning to use the welder for small jobs and that too, not very frequently, you can go for products with shorter duty cycles and save the money.

Ease of use: Whether you are just starting with welding or are a pro already, having a welder that is easy to use is surely an advantage. Newbies will be able to learn the skill with much more ease while experts will be able to complete their projects faster with stick welders that come with easy to use controls. As such, before you buy a stick welder, be sure to check that it has significantly big controls that can be maneuvered even with your gloves on. The display screen should be clearly visible so that you have no problem understanding the current amperage. That aside, you could also look for advanced controls and options like AC/DC switch, voltage switch, duty cycle warning, etc. However, products with such advanced features will generally cost you more.

Safety features: Safety is, undoubtedly, a priority irrespective of whether you want to use the welder occasionally or frequently. While almost all stick welders that are commonly available are safe to use, even for beginners, you can surely try to be extra careful while buying one. For this, you can go for a welder that comes with Thermal Overload Protection system. This system will automatically shut down the welder in case it starts becoming too hot. This can prevent accidents and injuries and is ideal for those who want to focus more on their project and not having to check on the duty cycle every 5 minutes. The duty cycle indicator is also a safety feature that you can look for in a stick welder.

Size: Whether you are a hobbyist or a professional, to work with the stick welder conveniently, you have to ensure that the welder fits perfectly in your workshop or job site. If the space is too cramped up for a particular model, you wouldn’t be able to use it with ease. So, while choosing a stick welder for your needs, make sure that you consider the size of the product. There should be enough clear space around the welder to be able to use it conveniently.

Warranty: Stick welders are an investment and you cannot buy a new one or replace its parts very soon after purchase. That is why, it is important that you go for products that come with a good warranty period and replacement policy as well in case the unit turns out to be faulty. This will protect your investment and allow you to meet your needs successfully as well.

Budget: Even after you have considered everything, the most important factor that will determine your purchase is your budget. Your budget will determine what kind of product you can go for. If you have a tight budget, you won’t be able to buy a product that comes with a higher price tag, even if it is much better in every aspect. So, budget consideration is vital in your purchase.

Best Stick Welders in The Market

1. HYL ARC160A Lightweight & Portable Stick Welder :

ARC160A stick welder from HYL is one of those stick welders that has a sturdy and professional design. The design is really compact due to the light weight; you can easily use this welder for any task and carry it along with you as well. Apart from the portability, this welder can generate impressive power as well. Since you get the option to control all the power generated by this welder, you can certainly have precise and efficient welding result while using this machine. In short, this is indeed one of the most powerful, well built, reliable choices for anyone looking for a perfect welding tool.

Features:

  • Comes with the carry strap itself
  • Weights only 16 lbs which makes this welder really portable
  • You can weld stainless-steel and alloy with ease.
  • You can use this welder for any light metal fabrication
  • The support from the manufacturer is really good
  • High level of duty cycle
  • Comes with 2 years of warranty on parts
  • Serves professional level of welding efficiency

Pros

Pros

  • Sturdy and Professional design
  • Light weight and hence can be easily carried
  • Powerful stick welder
  • Can be used for variety of welding tasks
  • Easy controls
  • Durable and reliable

Cons

Cons

  • According to the Stick Welder Reviews the users of this welder hasn’t found anything to mark as negative yet.

2. PrimeWeld Ct520d 50 Amps Stick Welder:

This particular stick welder from PrimeWeld brings the benefit of using a TIG welder, plasma cutter and a stick welder. Although the machine is small in size but its capabilities are good enough. Due to the fact that it’s highly portable, you get to utilize all its functionalities at a time as and when required. This machine is particularly good for small projects and repair works. Although, it’s not one of those heavy duty welders, but still its efficiency can match any professional welding machine. With the capability to weld 30 gauge metal sheet, it can be safely termed to be as one of the best light weight welding machines that you can get.

Features:

  • Set up procedure is super easy. All you have to do is go through the manual, connect the regulator, the gauge and the power and you are done. You can even search on youtube to watch the first hand setting up procedure.
  • You can use this welder easily with a 220V plug or an 110V plug. All you have to do is replace the plug to match the power source and you are ready to go.
  • When it comes to the arc welding, this machine can perform really well in both 220V and 110V power supply. You can easily work on 3/8” and ¼” steel sheet with either of the 7018 or 6011 rods. You can easily get the arc and the amp control gives you the opportunity to utilize precise power as and when required.
  • Plasma cutter works nicely on both the 10V and 220V circuit. While using the plasma cutter, make sure to turn on the air. For cutting through hard metals, 80psi air pressure and 50 amps of power should be enough. You can use a bit lesser power in case you wish to have more control over it.

Pros

Pros

  • One of the cheapest of the machines that you can get.
  • Good for home use but provides industrial standard performance and can be a good collection to have when in need
  • Good enough efficiency, performance, and accuracy
  • 85% of power efficiency and comes with 3 year warranty as well.

Cons

Cons

  • The manual that comes in the package is not really that good and you might have to go through YouTube videos to understand things if you are a newcomer in this field.
  • According to some Stick Welder Reviews you might get either an 110V plug or a 220V plug. You will have to buy the other one if you need it to work with.

See Also: Best TIG Welders Reviews With Pros & Cons

3. 2018 AHP AlphaTIG 200X 200 Amp IGBT AC DC Tig/Stick Welder:

This Alpha TIG from AHP is one of those welding machines that support TIG and stick both type of welding. With a compact design it can fit any small space. The benefit of using this welding machine is that you get to weld smoothly and with precise accuracy. It comes with 2 different output modes along with 230 amp of maximum power. You can run it on dual voltage as well which makes it easier to use indoor and outdoor areas. if you go through the Stick Welder Reviews, you will be amazed to know that even though it does not look much of a heavy duty machine, but with the combined technology of IGBT and PWM, this welding machine provides you accurate welding. You also get to have a 60% duty cycle at 150 amps.

Features:

  • You can weld 3/8” steel and ¼” aluminum with ease
  • With dual voltage option of 110V and 220V this one of the best dual voltage stick welder that you can ger.
  • Capable of welding with higher efficiency
  • Inverter technology with PWM and IGBT technology
  • TIG welding is of high quality and you can weld steel, stainless steel, aluminum sheets

Pros

Pros

  • You get precise and quality welding capabilities on any metal sheet
  • Inverter technology with PWM enhances the efficiency of the welder
  • Foot pedal for better control and convenience
  • Start-Stop button for pulse
  • Comes with hand control
  • You get a 3 year warranty on machine and 6 month warranty on accessories

Cons

Cons

  • Gauge of the flow meter is not really accurate. You might have to set the flow meter or replace it to make sure you get the best result.
  • The knob control for power output is not really aligned with the background marks. For the knob pointing at 100 amp, you get to use maximum of 90 amp.
  • The foot pedal is not that well designed. For professional workers it’s not the best design to work with. You can get a better design from other manufacturers.

4. EVERLAST PowerARC 160STH 160amp HF TIG Stick Welder:

PowerARC from EVERLAST comes with a combination of power and stability. You can operate this on either 110 V or 220 V. This is an inverter based welder that can offer smooth DC output. It has a 35% duty cycle and is designed to perform at an industry standard. It comes less power also. With a digital control panel, convenient to use and easy to connect feature, TIG capabilities, it has become one of the best 110v stick welder.

Features:

  • Easy to transport from one place to another.
  • Quite light in weight.
  • Comes with inverter technology
  • TIG and Stick compatible with an in-built valve
  • 5 years warranty on parts
  • You can operate in dual voltage (110V and 220 V)

Pros

Pros

  • With a dual voltage option, it can be used with either 110 V or 220V which makes it versatile and capable of doing heavy duty works.
  • With a flick of a switch you can choose to use TIG or stick welding option which adds to the other beneficial features
  • It comes with lift and HF start option. You can choose to use a lift start while welding and while using it in a bad weather condition you might want to use the HF option.
  • You get a 5 year warranty on the parts
  • Comes with IGBT standard inverter which ensures stable and smooth DC arc
  • Power consumption is really less along with a duty cycle of 35%
  • Highly portable because of the carrying case that comes with this package and the weight also being light, adds up to the portability feature.

Cons

Cons

  • Output range is quite low
  • Can have only DC output.

5. Century Inverter Arc 120 Stick Welder, 10-90 amps: 

Arc 120 from Century Inverter is another one of those Stick Welders that are available at an affordable price. Compared to the price, this welder can handle most of the welding tasks and work with great capabilities.

Features:

  • This stick welder is quite portable and compact in design.
  • Provides an output of 10-90 amp which is good enough to work with steel electrode sticks.
  • It works with an input of 120V.
  • It can weld easily a ¼” steel
  • It has a duty cycle of 20% at 70 amps which lets you work for maximum 8 minutes without overheating for each 10 minute of work.
  • You get to control the kind of temperature you need for smooth welding.
  • The package includes work clamp, electrode holder, work cable, input cable along with plug and a shoulder strap as well.

Pros

Pros

  • Performance wise this stick welder is truly good enough.
  • You can weld 18 gauge sheet metal to ¼” steel if you want.
  • welding amp range is good enough at 10-90 amps. It may not be a powerhouse but it’s good enough for a basic stick welder and can be used for different applications.
  • It requires only 120V power supply.
  • It weighs only 14 lbs which makes this very much portable and easy to carry around for work.

Cons

Cons

  • With a max output of 90 amps, you cannot expect it to run big electrodes.
  • With only 20% of duty cycle you cannot work more than 8 minutes out of each 10 minutes.

See Also: 10 Best Welders for Beginners Reviews

6. Amico Power – DC Inverter Stick Welder – 110/230V Dual Voltage:

This particular Inverter welder from Amico may be a new addition to the market, but since its launch, it has truly become one of the Best Stick Welder for farm use. It’s quit portable and tiny in design which makes it a lot easy to carry as well, but still it has a lot of power in it. You can expect an output of 160 amps which can be useful in welding at least ¼“ thick materials. You can easily use this welder on steel or any other surface that is quite hard in nature.

Features:

  • This inverter welder is a wonder of technology. It first switches the AC current to DC and then uses step down transformer to make sure it generate proper amount of current and voltage.
  • The design being compact and small can be termed as sleek and being light in weight it becomes a lot more portable compared to the other welding machines.
  • It comes with a work clamp and an electrode ho lder, 10 ft long cables, power adapter for input cable and a plug for output as well
  • Even if you are at home and wish to use the welder at a comparatively low voltage of 110V, you can do that; you won’t need any high voltage input always.

Pros

Pros

  • Really easy to set up and getting started. The package comes with everything that you need to get going right away.
  • This welder has some technological advantages as well. It can store the high voltage produced during the utility power conversion in a capacitor bank and the machine can use it later. To use this power, the welder has a microprocessor which decides when to divert this stored energy to the second transformer.
  • It comes with a LED display that shows all the necessary information in digital format which makes it easier to read and understand. This can help you to act accordingly as well.
  • It has a 60% duty cycle, which means you can keep on using the welder without having to wait for long.
  • It comes with 2 different voltage ranges. You can either choose to use 115V outlet or you can use the adapter to have 230V of power which will also allow you to use the 160 amp of power.
  • You can use the control settings to maintain the kind of power you need.
  • The price at which this stick welder comes is quite low, especially if you consider the quality of the product that you get.
  • Apart from being slick and compact in design, it has only 18 lbs of weight which makes it easily portable as well.

Cons

Cons

  • According to the Stick Welder Reviews the electrode holder is not that of good quality
  • Offers you only DC power.

7. Forney Easy Weld 298 Arc Stick Welder 100ST, 120-Volt, 90-Amp:

The 298 Arc Welder from Forney Easy Weld is one of the Best Stick Welders that you can get. With the 120V input and maximum output of 90 amps, it can surely be good enough for your home use. It might not seem like it’s a powerhouse but you can do a lot of stuff with this limited power output as well. It’s truly one of those welders which can be categorized as easy to use, compact in design, potable in size and obviously light weighted. When you add all these to the TIG compatibility mode, you have to say this is truly one of the best that you can get. Although you do not get the TIG torch in the package but still with a high level of efficiency and reliable performance this is indeed one of the best 120v stick welder that you can get.

Features:

  • You do not use shielding gases.
  • Whether the environment is windy, rusty, or dirty, you can use this welder with ease.
  • You can use this welder for outdoor repairs, for road equipment maintenance or repairing.
  • Comes with a long enough welding cable.
  • If you compare the reliability, portability, and versatility, this welding machine is quite cheap

Pros

Pros

  • If you have a TIG torch with you, you can easily switch between stick mode and TIG mode.
  • This welder is quite light weight in nature, which makes it really easy to handle
  • 90 amp output power is good enough for any automotive application
  • It has the capability to handle an electrode up to ½ inch.
  • It can weld up to 5/6 inch thick metals
  • It only weight 10 lbs which definitely adds to its portability.

Cons

Cons

  • You need to purchase the TIG guns separately.
  • Might not be a good fit for the professional welders
  • Can work in just 120V power input

See Also: 7 Best MIG Welders in the Market with Reviews

8. ARC WELDER ARC120 DC Stick 220V MMA Inverter Stick Welder;

This welder from HITBOX is one of the cheapest of the welders available in the market with high quality features and performance. For the small household projects, this is the best machine that you get. Even if you are a beginner, this welder is going to be the best choice for you as well. It can weld 1/8” and 3/32” metal sheets very easily and comes with a duty cycle of 60% which is really impressive. Along with that the portability of this welding machine is enhanced by the use of handbag that comes with it. It’s only a stick welder, but you can surely do a lot more with this welder than you think you can.

Features:

  • Highly portable with a weight of 6.3lbs only.
  • You can use 7018 and 6013 welding stick.
  • Power range of 10 to 120 amp.
  • Although the duty cycle is of 60%, but you might be able use this welding machine for half an hour at 150 amp with ease.
  • You can get started right after you buy it. It comes with a clamp holder, electrode holder and plugs
  • This is an inverter welding machine that operates on DC and comes with IGBT technology as well.

Pros

Pros

  • You get the more than what you pay for.
  • Ground clamp includes copper strap that connects both side of the clamp
  • Rod holder is really good
  • Arc is stable enough even if you are running it on generator
  • At 220 amp you get a duty cycle of 40% which is not bad at all.
  • The casing is really good and it makes it a lot easy to carry from one place to another making it a lot more portable.

Cons

Cons

  • The control knob is quite cheap and you might have to change soon
  • The display screen and power switch both are really very slow.
  • It does not come with any hot-start or anti-stick mode.
  • If you wish to run this on a generator you need at least 5500 – 6000 wattage.

9. Lotos Technology 04-ZVGR-0O8D Lotos LTPDC2000D Tig Stick Welder 

LTPDC2000D from LOTOS is a perfect combination of welding and cutting machine. It is mainly a stick welder but you can use it as plasma cutter and TIG welder as well. The plasma cutter is really of good quality and it can cut through any material with ease and great efficiency.  Apart from this, the welder can adjust the voltage according to your need. This machine is not only for those who are looking to get going with their DIY projects but also can be a good machine for professional people as well. To make sure you have a better control of welding function, you can by a pedal to have optimal result.

Features:

  • Comes with the advantages of dual voltage and undoubtedly the best 3 – in – 1 welding machine
  • The plasma cutter works at 50 amp power which gets adjusted automatically.
  • TIG welder and stick welder works at 200 amp
  • The arc is good enough to cut through painted, rusty, rough surfaces and does not really produce any slag.
  • While performing arc, you do not have to touch the metal tip which leads to an efficient and quality cutting
  • You can cut through maximum ½” thick metal
  • If you use 110V input, you get 10 to 150 amp power, whereas for 220 V you can get maximum of 200 amp power.

Pros

Pros

  • Plasma cutter cuts through efficiently without you having to hold the metal tip.
  • Utility machine as it can be used as a stick welder, TIG welder and plasma cutter.
  • Can be run on dual voltage, means you can run the machine in indoor and outdoor environment.
  • Power output range varies from 10 to 200 amps.
  • Extremely light weight which adds to the portability.
  • Comes with a warranty of 3 years

Cons

Cons

  • As per the Stick Welder Reviews, you may need to buy the foot pedal separately for a better control.

Beginners’ Guide to Stick Welding

Stick welding, as compared to the other modes of welding, is very simple, even if you are totally new to the process. That being said, you need to follow a few important points to ensure that you can master the skill and get perfect welds without any hassles at all.

  • The first and foremost thing to take care of is your safety. Stick welders are generally very safe to use. But that doesn’t mean that you can work with them without any protection at all. You must always wear protective clothing like heavy leather gloves, heat resistant jackets, boots, goggles, etc. You should also use welding helmets, ear muffs, respirators, etc. so that you can stay safe always.
  • Though cleaning the materials to be welded isn’t that important for the stick welding procedure, yet it is best that you clean the materials to a certain extent. This will ensure the best welds at all times.
  • Next comes the current settings that you need for your project. You have to make sure that you choose AC, DC+, or DC- current as per your need. The amperage must also be set carefully after taking into consideration the type and thickness of the material that you are going to use.
  • You must also be careful about the arc that you create for welding. Arcs shorter than what is necessary may end up freezing the electrode or extinguishing itself whereas an arc that’s very long may result in poor deposition rate, more spatter, and unnecessary porosity.
  • Using the correct angle and speed of the travel of the electrode is also important if you want to obtain good welds. Wrong angles and incorrect speed of travel can hamper the quality of the weld.
  • Spatters are bound to happen when you weld. But you should always try and reduce the amount of spatter that is created. This is because cleaning up the spatter isn’t quite easy and the aesthetics of the welded area is usually affected.
  • You also have to ensure that the welds are free of cracks as this can not only hamper the look of the weld, but reduce its quality as well. Cracks can be created because of a number of reasons and it is important that you take care of the same while welding.

Conclusion

Stick welders are, no doubt, a great choice for newbies as well as pros. Their versatility and affordability make them a favorite amongst welders worldwide. That being said, making the choice of the Best Stick Welder depends entirely on you. You have to consider your requirements, your budget, and most importantly, the Stick Welder Reviews to decide on the best product for yourself. Once that is done, you will surely be able to buy a product that you can use to complete all projects that you have in hand.